Automotive Suspension Spring & Medical Precision Micro Spring

Automotive Suspension Spring

Application: Passenger cars, new energy vehicles, heavy trucks
Wire diameter: 10–25mm (12–18mm for cars; over 25mm for trucks)
Two processes: Cold coiling for passenger cars / Hot coiling for heavy trucks

An image of automotive suspension spring which is crucial in car manufacturing.

Complete Production Line Equipment

1. Core machine: CNC large wire spring coiling machine (10–26mm, camless full servo)

2. Auxiliary machines: Double-end grinder, continuous heat treatment furnace, shot blasting machine, hot pressing setting machine, electrophoresis coating line

3. Testing devices: Fatigue tester, salt spray tester, laser dimension detector

Production Flow

Raw material inspection → Wire finishing → CNC coiling & cutting → End face grinding → Quenching & tempering → Shot blasting → Press setting → Full inspection → Anti-rust coating → Packing

Output Capacity

Single machine: 800–1500 pcs per day
Full automatic production line: 3000–5000 pcs daily, annual output up to 5 million pieces

Huayida Recommendation

HYD-7230 is a recommended CNC spring coiling machine of 12–23mm large wire, which is a full post-processing equipment, perfect for IATF16949 auto manufacturers.

 

Medical Catheter & Guide Wire Spring

Application: Cardiovascular catheter, endoscope, minimally invasive surgical instruments
Material: Medical grade 316L stainless steel, Nitinol alloy
Wire range: 0.03mm ~ 0.5mm ultra-fine wire

An image of high-precision spring application in medical equipment

Strict Precision & Medical Standards

1. Dimensional tolerance: ±0.002~±0.003mm; pitch error ≤±0.005mm

2. Mechanical index: Load tolerance ≤3%, fatigue life ≥1 million times bending

3. Surface: Ra ≤0.2μm, burr-free, mirror electrolytic polishing, 240h salt spray resistance

4. Certification: ISO13485, ISO10993 biocompatibility, USP Class VI, EO sterilization available

5. Production environment: Class 10,000 dust-free clean workshop

Production Equipment & Process

Core machine: Ultra-precision micro spring coiling machine (0.02–0.6mm, feeding accuracy ±0.001mm)
Process: Raw material inspection → Dust-free CNC coiling → Vacuum heat treatment → Medical electrolytic polishing → Passivation → Ultrasonic cleaning → All-item inspection → Aseptic packaging

Output Capacity

Tiny micro springs: Tens of thousands pieces daily
Long guide wire springs: 3000–8000 pcs per day

Huayida Recommendation

HYD-605 is a recommended ultra-fine high-precision spring coiling machine of 0.02–0.06mm wire, supporting vacuum heat treatment & medical polishing lines for top medical device enterprises

 

Huayida specializes in customized spring forming equipment for automotive and medical high-end industries. We provide whole-line machine matching, process guidance and technical after-sales support. Welcome your inquiry for customized solutions.

Related products