Computerized Spring Machine

The Computerized Spring Machine is a state-of-the-art, fully automated solution designed for high-quality spring manufacturing. With its advanced features, it ensures precision, reduces setup times, and enhances production efficiency. Ideal for producing a variety of spring types, including compression, tension, and torsion springs, this machine is built for both small-batch and large-scale production.

Key Features:

  • Advanced CNC Technology: The computerized spring machine integrates cutting-edge CNC (Computer Numerical Control) technology, offering precise control over spring dimensions, wire diameter, and coil count.

  • Link Rocker Design with Independent Servo Motor Control: Utilizing a link rocker design and independent single-axis servo motor control, the machine provides simplified, intuitive operation. The spring’s shape can be adjusted by the angle of the tooling, significantly reducing setup times and boosting production efficiency.

  • Comprehensive 12-Axis Control: This machine boasts 12 total axes, including the Cam axis, Feeding axis, Quill Rotary axis, Wire Rotary axis, and Spinner axis. This multi-axis control enhances flexibility and precision in producing complex spring designs with ease.

  • Customizable Spring Configurations: Capable of producing a wide range of spring shapes and sizes, the machine is perfect for various specifications, ensuring optimal results in both small-batch and high-volume manufacturing.

  • High-Speed Operation: Designed for high-speed output without compromising quality, this machine allows for fast production cycles while maintaining consistent results.

  • User-Friendly Interface: Featuring an intuitive touchscreen interface, the machine simplifies programming, monitoring, and adjustment of machine settings, making it easy to use even for operators with minimal experience.

  • Enhanced Safety Features: Equipped with built-in safety mechanisms, the computerized spring machine provides a secure working environment, minimizing risks during operation.

  • Durability & Reliability: Constructed with high-quality materials, this machine offers long-lasting durability and high-performance standards over time.

  • Reduced Labor Costs: The automation of the spring production process reduces manual labor, lowering operational costs and improving overall efficiency.

Applications:

  • Automotive Industry: Precision springs for suspension systems, airbags, and other automotive components.

  • Electronics: Small, precise springs used in devices like switches, connectors, and relays.

  • Manufacturing: Industrial springs for machinery, tools, and various mechanical applications.

Category Specification
General Information
Model HYD-40T-12A
Number of Axes 12
Control System & Decoiler 1 Set
Performance & Capabilities
Wire Material & Size Range Low Carbon Steel: 2.0 – 6.0 mm
High-Carbon Steel: 1.0 – 4.0 mm
Maximum Feeding Speed 100 m/min
Maximum Length Error ± 0.05 mm
Minimum Bend Arc Length 4 x Wire Diameter
Mechanical Components
Wire Feeding Units 4 Pairs
Lead Rail Distance 100 mm
Servo Motor Power 27 kW
Number of Reducers 11
Physical Dimensions
Machine Size (L x W x H) 1920 x 1200 x 1820 mm
Machine Weight 3000 kg

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Frequently Asked Questions

Yes, our spring machine and bending machine, tempering furnace have CE certificate.

The standard voltage of our machine is 380V, and transformers can be equipped according to different voltages in each country.

Our company has 4 R&D personnel, which can be customized according to your needs.

Different countries have different trading methods, generally FOB and CIF, according to customer requirements to choose.

Our company has 3 full-time after-sales service personnel, professional answer customer feedback questions. We have a one-year warranty for the export of the machine. If there is a problem during the warranty period, we provide free accessories and video guidance for customers to disassemble and assemble. If there is a local agent, the agent will be arranged to go to the scene to guide and solve the problem.

Different models, the number of donated knives is also different, generally 4-10 sets of gifts.